Thermal Systems

Industrial Process Heating Thermal Fluids

Industrial process heating systems require a thermal fluid matched to the process temperature, heater design and the specific demands of the industry and application being served. NEXT Lubricants supplies mineral and synthetic thermal fluids for industrial process heating across food processing, chemical and pharmaceutical manufacturing, wood panel production and plastics and rubber processing.

Knowledge

Fluid Selection Considerations for Industrial Process Heating

Thermal fluid selection for industrial process heating is determined by the maximum process temperature, the type of heater and heat transfer equipment in the system, and any industry-specific requirements such as food safety, odour or regulatory considerations. The fluid must perform reliably across the full operating temperature range of the system and maintain acceptable fluid condition across a realistic service interval.

Process Temperature Range

The fluid must be rated for the maximum bulk temperature and heater film temperature of the system — different processes operate at different temperatures, from moderate bakery and food processing duties through to higher-temperature chemical and plastics processing requiring fluids with extended upper temperature limits.

Industry & Application Requirements

Some industries impose specific requirements on the thermal fluid beyond standard performance criteria — food processing applications may require low-odour or food-safe fluid characteristics, while pharmaceutical and chemical processes may have specific requirements around fluid purity or contamination risk in the event of a system leak.

Service Life & Fluid Monitoring

Thermal fluid degrades over time through oxidation and thermal cracking — the rate of degradation depends on operating temperature, system design and fluid type. Regular fluid sampling and analysis of acid number, viscosity and flash point are standard practice to manage fluid condition and determine the appropriate service interval for the specific installation.

products

Industrial Process Heating Thermal Fluids

The following thermal fluids are available for industrial process heating applications across food processing and bakery, chemical and pharmaceutical manufacturing, wood panel and paper production and plastics and rubber processing. Final selection depends on maximum process temperature, heater film temperature, system design and any industry-specific fluid requirements. If you need assistance selecting the right product, use the recommendation form below or contact our technical team directly.

NEXTHERM 332

Heat Transfer Fluid

Base Oil: Mineral

Max. Bulk Temp:  332°C

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NEXTHERM FG

Food Grade Heat Transfer Fluid

Base Oil: Mineral

Max. Bulk Temp: 327°C

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NEXTHERM HF

High Flash Heat Transfer Fluid

Base Oil: PAO

Max. Bulk Temp: 340°C

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NexthermClean+

Fast-acting thermal oil system cleaner for mineral oil-based thermal systems

Treat Rate: Mineral

ISO Range: 5-10%

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Recommendation

Need Help Selecting an Industrial Process Heating Thermal Fluid?

NEXT Lubricants provides technical fluid recommendations for industrial process heating applications across food processing, chemical manufacturing, wood panel production and plastics and rubber processing.